• RectorSeal Titan Flex 96240 30 x 62 secondary condensate drain pan
  • Titan Flex 30 x 62 HVAC secondary drain pan for air handlers and condensate overflow protection
1 2
Authorized Dealer

RECTORSEAL

RectorSeal Titan Flex 30" x 62" Secondary Condensate Drain Pan – 96240

RectorSeal Titan Flex 30" x 62" Secondary Condensate Drain Pan – 96240

SKU96240

TypeCondensate Drain Pan

$189.95
$189.95 $239.99
You Save: $50.04
SALE Sold out
Shipping calculated at checkout.
In stock
20 available
Free delivery*
Ships in 1–2 business days
Estimated arrival: Aug 22 – Aug 24
Based on order date & typical delivery times
View full details

Have questions or need help selecting the perfect Mini Split system?

Talk with our expert HVAC team members now for assistance!!

Call Us Chat Now Design Your Own Mini Split Tool

PRODUCT DESCRIPTION

Protect your HVAC installation from condensate overflow with the RectorSeal Titan Flex 96240 Secondary Condensate Drain Pan. Designed for residential and commercial HVAC applications, this flexible 30" x 62" secondary drain pan provides a durable, corrosion-resistant alternative to traditional fabricated metal condensate pans.

Constructed from RectorSeal's advanced DexElar® polymer material, the Titan Flex 96240 features a seamless, one-piece design with rolled edges for structural strength and flexibility. Unlike conventional fabricated metal drain pans, the material is engineered to resist rusting, cracking, splitting, and leaking.

With a nominal size of 30" x 62" and a maximum recommended HVAC equipment footprint of approximately 27.38" wide x 60" long, the 96240 is an excellent secondary drain pan for compatible air handlers and other HVAC equipment, including installations in attics and other space-restricted locations.

Key Features

  • 30" x 62" nominal size for larger HVAC equipment installations
  • Advanced DexElar® polymer construction
  • One-piece construction with rolled edges and no seams
  • Resistant to cracking, splitting, leaking, and rusting
  • Extreme temperature durability from -40°F to 260°F
  • High tensile strength
  • Self-extinguishing material
  • Flexible construction for installations where space is limited
  • Hangable design
  • Designed for general-purpose HVAC applications
  • Compatible with RectorSeal Goliath Furnace Series Furnace Risers
  • Compatible with AG-4200M and AG-1200+ condensate overflow sensors
  • Drain fittings sold separately

Titan Flex 96240 Specifications

Specification Details
Manufacturer RectorSeal
Product Series Titan Flex
Manufacturer Part Number / SKU 96240
Product Type Secondary Condensate Drain Pan
Nominal Pan Size 30" x 62"
Catalog External Dimensions 63" L x 30" W x 2" H
Maximum Equipment Footprint 27.38" W x 60" L
Material DexElar® Advanced Polymer
Application General-Purpose HVAC Secondary Condensate Management
Hangable Yes
Temperature Range -40°F to 260°F
Construction One-Piece, Seamless Construction with Rolled Edges
Overflow Sensor Compatibility RectorSeal AG-4200M & AG-1200+
Drain Fittings Sold Separately

What Is a Secondary Condensate Drain Pan?

A secondary condensate drain pan, sometimes called an auxiliary drain pan, overflow pan, AC drain pan, or air handler drain pan, provides an additional layer of protection beneath HVAC equipment. If the primary condensate drainage system becomes clogged, restricted, or otherwise fails, the secondary pan can collect escaping condensate.

This protection is especially important when an air handler or other HVAC equipment is installed above finished living space where a condensate leak could damage ceilings, drywall, insulation, flooring, or other building materials.

Why Choose a Titan Flex HVAC Drain Pan?

Traditional fabricated metal secondary drain pans can eventually become susceptible to corrosion when repeatedly exposed to moisture. The RectorSeal Titan Flex uses advanced polymer construction instead of conventional fabricated sheet metal.

The Titan Flex design combines flexibility with one-piece structural strength. Its rolled-edge, seamless construction eliminates fabricated seams while the DexElar® material provides high tensile strength and resistance to cracking, splitting, leaking, and rusting.

This makes the Titan Flex 96240 particularly useful for professional HVAC installations where durability, corrosion resistance, and installation flexibility are important.

Designed for Tight HVAC Installations

Air handlers and HVAC equipment are frequently installed in attics, mechanical spaces, and other areas where installers have limited room to maneuver equipment and accessories.

Titan Flex secondary drain pans are specifically engineered for applications where space requirements are tight. Their flexible construction can make the pan easier to position than a rigid fabricated metal pan while still providing the structural properties required for HVAC condensate management.

What Size HVAC Equipment Fits the Titan Flex 96240?

RectorSeal lists the maximum equipment footprint for the Titan Flex 96240 as approximately:

27.38" Wide x 60" Long

The pan itself has a nominal size of 30" x 62". RectorSeal's condensate pan selector lists external dimensions of approximately 63" L x 30" W x 2" H.

Important: Always compare the actual cabinet dimensions of your air handler, furnace, evaporator coil, or other HVAC equipment with the drain pan dimensions and applicable installation requirements before ordering.

Engineering Dimensions

RectorSeal's engineering specification drawing for the 30" x 62" Titan Flex pan provides the following approximate measurements:

  • Overall Length: 62.9"
  • Overall Width: 30.9"
  • Overall Height: 2.2"

Nominal, catalog, and engineering dimensions may vary slightly. When clearances are critical, verify the available installation space before ordering.

Common HVAC Applications

The RectorSeal Titan Flex 96240 is designed for general-purpose secondary condensate management and may be used with appropriately sized HVAC equipment in residential and commercial applications.

  • Horizontal air handlers
  • Attic air handler installations
  • Evaporator coil installations
  • HVAC equipment installed above finished spaces
  • Suspended HVAC equipment installations
  • Residential HVAC systems
  • Light commercial HVAC systems
  • Applications requiring a large secondary condensate overflow pan

Extreme Temperature Durability

Mechanical spaces and attics can experience significant temperature extremes. Titan Flex secondary drain pans are designed for temperatures ranging from -40°F to 260°F.

The DexElar® material also provides high tensile strength and is engineered to resist cracking, splitting, leaking, and rusting while providing self-extinguishing properties.

Compatible Condensate Overflow Sensors

The Titan Flex series is compatible with RectorSeal condensate overflow protection products, including:

  • RectorSeal AG-4200M Overflow Sensor
  • RectorSeal AG-1200+ Overflow Sensor

A properly selected condensate overflow sensor can provide an additional level of protection by detecting unwanted water accumulation in the secondary drain pan.

Overflow sensors are sold separately unless specifically included as part of a bundle.

Compatible with Goliath Furnace Risers

Titan Flex secondary drain pans are specifically designed for compatibility with RectorSeal Goliath Furnace Series Furnace Risers.

Furnace risers can elevate compatible HVAC equipment above the bottom of the secondary drain pan, helping provide clearance for condensate piping, P-traps, and other installation requirements.

When properly selected for the application, Titan Flex pans, furnace risers, condensate sensors, and equipment support products can work together as part of a more complete HVAC condensate management system.

What's Included?

  • Qty. 1: RectorSeal Titan Flex 96240 30" x 62" Secondary Condensate Drain Pan

Sold Separately

  • Drain fittings
  • Condensate overflow sensors
  • Furnace risers
  • HVAC equipment
  • Equipment hangers or suspension systems

Frequently Asked Questions

What is the RectorSeal 96240?

The RectorSeal 96240 is a Titan Flex 30" x 62" secondary condensate drain pan manufactured from advanced DexElar® polymer material for general-purpose HVAC condensate management applications.

What are the dimensions of the Titan Flex 96240?

The nominal pan size is 30" x 62". RectorSeal's product selector lists external dimensions of approximately 63" L x 30" W x 2" H. The engineering specification drawing lists approximately 62.9" x 30.9" x 2.2".

What size air handler will fit in a 30" x 62" Titan Flex pan?

RectorSeal lists a maximum equipment footprint of approximately 27.38" wide x 60" long for model 96240. Always verify the actual dimensions and installation requirements of your specific HVAC equipment.

Can the Titan Flex 96240 be used under an air handler?

Yes. The Titan Flex 96240 is designed as a general-purpose secondary HVAC condensate drain pan and can be used beneath appropriately sized HVAC equipment, including compatible air handlers.

Can the Titan Flex 96240 be used in an attic?

The Titan Flex series is designed for demanding HVAC environments and has an extreme temperature durability range of -40°F to 260°F, making it suitable for many attic HVAC applications when properly installed.

Is the RectorSeal 96240 hangable?

Yes. RectorSeal identifies the 96240 Titan Flex 30" x 62" pan as hangable.

Will a Titan Flex condensate pan rust?

The DexElar® polymer material is designed to resist rust and corrosion and will not rust like a traditional fabricated metal secondary drain pan.

Does the RectorSeal 96240 include drain fittings?

No. Drain fittings are sold separately.

What condensate overflow sensors are compatible with the Titan Flex pan?

RectorSeal lists the Titan Flex series as compatible with the AG-4200M and AG-1200+ overflow sensors.

Can Goliath Furnace Risers be used with the Titan Flex 96240?

Yes. Titan Flex secondary drain pans are designed for compatibility with RectorSeal Goliath Furnace Series Furnace Risers.

Professional Condensate Protection for HVAC Equipment

The RectorSeal Titan Flex 96240 30" x 62" Secondary Condensate Drain Pan provides a durable solution for protecting residential and commercial HVAC installations from condensate overflow. Its flexible DexElar® polymer construction, seamless design, extreme temperature durability, corrosion resistance, and compatibility with RectorSeal condensate management accessories make it a strong alternative to traditional fabricated metal HVAC drain pans.

For the best condensate protection, pair the secondary drain pan with properly installed condensate drainage, appropriate overflow detection, and equipment support components designed for your specific HVAC installation.

Rated 4.7 / 5 Stars
4700+ Verified Reviews

Comfort That Speaks for Itself

See why homeowners and pros alike trust MRCOOL DIY systems to deliver comfort, savings, and easy installation.

I never thought I’d install my own HVAC system, but MRCOOL made it possible. The instructions were easy, and the pre-charged lines saved me from hiring a tech. Cools my garage workshop perfectly!

Jason R., North Carolina

Our MRCOOL mini-split runs really quiet — you can barely tell it’s on. Our electric bill dropped about 35% this summer. Very impressed with the efficiency

Megan L., Arizona

Installed this in my detached office. Took me a Saturday morning and a friend to lift the outdoor unit. Works flawlessly — heats in winter and cools in summer.

Daniel P., Texas

I swapped my old central unit for two MRCOOL DIY mini-splits. Same comfort, way lower bills. The inverter technology really makes a difference.

Jennifer C., Florida

Had a small question during installation and Vanessa picked up right away. They walked me through it step by step — best customer service I’ve had in years.

Chris B., Ohio

Keeps our sunroom comfortable in 100°F summers and comfy in the winter. The heat pump feature is amazing — one system for both heating and cooling!

Angela K., Kentucky

I’ve remodeled a few homes, and MRCOOL DIY systems are a game-changer. No need for HVAC pros or special tools — everything is plug-and-play.

Brandon S., Tennessee

I never thought I’d install my own HVAC system, but MRCOOL made it possible. The instructions were easy, and the pre-charged lines saved me from hiring a tech. Cools my garage workshop perfectly!

Jason R., North Carolina

Our MRCOOL mini-split runs really quiet — you can barely tell it’s on. Our electric bill dropped about 35% this summer. Very impressed with the efficiency

Megan L., Arizona

Installed this in my detached office. Took me a Saturday morning and a friend to lift the outdoor unit. Works flawlessly — heats in winter and cools in summer.

Daniel P., Texas

I swapped my old central unit for two MRCOOL DIY mini-splits. Same comfort, way lower bills. The inverter technology really makes a difference.

Jennifer C., Florida

Had a small question during installation and Vanessa picked up right away. They walked me through it step by step — best customer service I’ve had in years.

Chris B., Ohio

Keeps our sunroom comfortable in 100°F summers and comfy in the winter. The heat pump feature is amazing — one system for both heating and cooling!

Angela K., Kentucky

I’ve remodeled a few homes, and MRCOOL DIY systems are a game-changer. No need for HVAC pros or special tools — everything is plug-and-play.

Brandon S., Tennessee

I never thought I’d install my own HVAC system, but MRCOOL made it possible. The instructions were easy, and the pre-charged lines saved me from hiring a tech. Cools my garage workshop perfectly!

Jason R., North Carolina

Our MRCOOL mini-split runs really quiet — you can barely tell it’s on. Our electric bill dropped about 35% this summer. Very impressed with the efficiency

Megan L., Arizona

Installed this in my detached office. Took me a Saturday morning and a friend to lift the outdoor unit. Works flawlessly — heats in winter and cools in summer.

Daniel P., Texas

I swapped my old central unit for two MRCOOL DIY mini-splits. Same comfort, way lower bills. The inverter technology really makes a difference.

Jennifer C., Florida

Had a small question during installation and Vanessa picked up right away. They walked me through it step by step — best customer service I’ve had in years.

Chris B., Ohio

Keeps our sunroom comfortable in 100°F summers and comfy in the winter. The heat pump feature is amazing — one system for both heating and cooling!

Angela K., Kentucky

I’ve remodeled a few homes, and MRCOOL DIY systems are a game-changer. No need for HVAC pros or special tools — everything is plug-and-play.

Brandon S., Tennessee

I never thought I’d install my own HVAC system, but MRCOOL made it possible. The instructions were easy, and the pre-charged lines saved me from hiring a tech. Cools my garage workshop perfectly!

Jason R., North Carolina

Our MRCOOL mini-split runs really quiet — you can barely tell it’s on. Our electric bill dropped about 35% this summer. Very impressed with the efficiency

Megan L., Arizona

Installed this in my detached office. Took me a Saturday morning and a friend to lift the outdoor unit. Works flawlessly — heats in winter and cools in summer.

Daniel P., Texas

I swapped my old central unit for two MRCOOL DIY mini-splits. Same comfort, way lower bills. The inverter technology really makes a difference.

Jennifer C., Florida

Had a small question during installation and Vanessa picked up right away. They walked me through it step by step — best customer service I’ve had in years.

Chris B., Ohio

Keeps our sunroom comfortable in 100°F summers and comfy in the winter. The heat pump feature is amazing — one system for both heating and cooling!

Angela K., Kentucky

I’ve remodeled a few homes, and MRCOOL DIY systems are a game-changer. No need for HVAC pros or special tools — everything is plug-and-play.

Brandon S., Tennessee

I never thought I’d install my own HVAC system, but MRCOOL made it possible. The instructions were easy, and the pre-charged lines saved me from hiring a tech. Cools my garage workshop perfectly!

Jason R., North Carolina

Our MRCOOL mini-split runs really quiet — you can barely tell it’s on. Our electric bill dropped about 35% this summer. Very impressed with the efficiency

Megan L., Arizona

Installed this in my detached office. Took me a Saturday morning and a friend to lift the outdoor unit. Works flawlessly — heats in winter and cools in summer.

Daniel P., Texas

I swapped my old central unit for two MRCOOL DIY mini-splits. Same comfort, way lower bills. The inverter technology really makes a difference.

Jennifer C., Florida

Had a small question during installation and Vanessa picked up right away. They walked me through it step by step — best customer service I’ve had in years.

Chris B., Ohio

Keeps our sunroom comfortable in 100°F summers and comfy in the winter. The heat pump feature is amazing — one system for both heating and cooling!

Angela K., Kentucky

I’ve remodeled a few homes, and MRCOOL DIY systems are a game-changer. No need for HVAC pros or special tools — everything is plug-and-play.

Brandon S., Tennessee

I never thought I’d install my own HVAC system, but MRCOOL made it possible. The instructions were easy, and the pre-charged lines saved me from hiring a tech. Cools my garage workshop perfectly!

Jason R., North Carolina

Our MRCOOL mini-split runs really quiet — you can barely tell it’s on. Our electric bill dropped about 35% this summer. Very impressed with the efficiency

Megan L., Arizona

Installed this in my detached office. Took me a Saturday morning and a friend to lift the outdoor unit. Works flawlessly — heats in winter and cools in summer.

Daniel P., Texas

I swapped my old central unit for two MRCOOL DIY mini-splits. Same comfort, way lower bills. The inverter technology really makes a difference.

Jennifer C., Florida

Had a small question during installation and Vanessa picked up right away. They walked me through it step by step — best customer service I’ve had in years.

Chris B., Ohio

Keeps our sunroom comfortable in 100°F summers and comfy in the winter. The heat pump feature is amazing — one system for both heating and cooling!

Angela K., Kentucky

I’ve remodeled a few homes, and MRCOOL DIY systems are a game-changer. No need for HVAC pros or special tools — everything is plug-and-play.

Brandon S., Tennessee

I never thought I’d install my own HVAC system, but MRCOOL made it possible. The instructions were easy, and the pre-charged lines saved me from hiring a tech. Cools my garage workshop perfectly!

Jason R., North Carolina

Our MRCOOL mini-split runs really quiet — you can barely tell it’s on. Our electric bill dropped about 35% this summer. Very impressed with the efficiency

Megan L., Arizona

Installed this in my detached office. Took me a Saturday morning and a friend to lift the outdoor unit. Works flawlessly — heats in winter and cools in summer.

Daniel P., Texas

I swapped my old central unit for two MRCOOL DIY mini-splits. Same comfort, way lower bills. The inverter technology really makes a difference.

Jennifer C., Florida

Had a small question during installation and Vanessa picked up right away. They walked me through it step by step — best customer service I’ve had in years.

Chris B., Ohio

Keeps our sunroom comfortable in 100°F summers and comfy in the winter. The heat pump feature is amazing — one system for both heating and cooling!

Angela K., Kentucky

I’ve remodeled a few homes, and MRCOOL DIY systems are a game-changer. No need for HVAC pros or special tools — everything is plug-and-play.

Brandon S., Tennessee

I never thought I’d install my own HVAC system, but MRCOOL made it possible. The instructions were easy, and the pre-charged lines saved me from hiring a tech. Cools my garage workshop perfectly!

Jason R., North Carolina

Our MRCOOL mini-split runs really quiet — you can barely tell it’s on. Our electric bill dropped about 35% this summer. Very impressed with the efficiency

Megan L., Arizona

Installed this in my detached office. Took me a Saturday morning and a friend to lift the outdoor unit. Works flawlessly — heats in winter and cools in summer.

Daniel P., Texas

I swapped my old central unit for two MRCOOL DIY mini-splits. Same comfort, way lower bills. The inverter technology really makes a difference.

Jennifer C., Florida

Had a small question during installation and Vanessa picked up right away. They walked me through it step by step — best customer service I’ve had in years.

Chris B., Ohio

Keeps our sunroom comfortable in 100°F summers and comfy in the winter. The heat pump feature is amazing — one system for both heating and cooling!

Angela K., Kentucky

I’ve remodeled a few homes, and MRCOOL DIY systems are a game-changer. No need for HVAC pros or special tools — everything is plug-and-play.

Brandon S., Tennessee

I never thought I’d install my own HVAC system, but MRCOOL made it possible. The instructions were easy, and the pre-charged lines saved me from hiring a tech. Cools my garage workshop perfectly!

Jason R., North Carolina

Our MRCOOL mini-split runs really quiet — you can barely tell it’s on. Our electric bill dropped about 35% this summer. Very impressed with the efficiency

Megan L., Arizona

Installed this in my detached office. Took me a Saturday morning and a friend to lift the outdoor unit. Works flawlessly — heats in winter and cools in summer.

Daniel P., Texas

I swapped my old central unit for two MRCOOL DIY mini-splits. Same comfort, way lower bills. The inverter technology really makes a difference.

Jennifer C., Florida

Had a small question during installation and Vanessa picked up right away. They walked me through it step by step — best customer service I’ve had in years.

Chris B., Ohio

Keeps our sunroom comfortable in 100°F summers and comfy in the winter. The heat pump feature is amazing — one system for both heating and cooling!

Angela K., Kentucky

I’ve remodeled a few homes, and MRCOOL DIY systems are a game-changer. No need for HVAC pros or special tools — everything is plug-and-play.

Brandon S., Tennessee

I never thought I’d install my own HVAC system, but MRCOOL made it possible. The instructions were easy, and the pre-charged lines saved me from hiring a tech. Cools my garage workshop perfectly!

Jason R., North Carolina

Our MRCOOL mini-split runs really quiet — you can barely tell it’s on. Our electric bill dropped about 35% this summer. Very impressed with the efficiency

Megan L., Arizona

Installed this in my detached office. Took me a Saturday morning and a friend to lift the outdoor unit. Works flawlessly — heats in winter and cools in summer.

Daniel P., Texas

I swapped my old central unit for two MRCOOL DIY mini-splits. Same comfort, way lower bills. The inverter technology really makes a difference.

Jennifer C., Florida

Had a small question during installation and Vanessa picked up right away. They walked me through it step by step — best customer service I’ve had in years.

Chris B., Ohio

Keeps our sunroom comfortable in 100°F summers and comfy in the winter. The heat pump feature is amazing — one system for both heating and cooling!

Angela K., Kentucky

I’ve remodeled a few homes, and MRCOOL DIY systems are a game-changer. No need for HVAC pros or special tools — everything is plug-and-play.

Brandon S., Tennessee

Why Buy From Us

Why Buy from MRCOOL DIY Direct?

Trusted nationwide for MRCOOL DIY systems, support, and installation guidance.

🏆

Top MRCOOL Dealer

Trusted nationwide for DIY mini split systems.

🛠️

DIY System Experts

Specializing in MRCOOL DIY systems and support.

📦

Fast Shipping

Quick delivery across the lower 48 states.

📞

Real Support

Help with sizing, compatibility, and installation.

🏠

Family-Owned

Based in Missouri, serving nationwide.

💲

Complete System Guidance

We help you get everything needed for install.